The ISS Engineering Feat: Solar Array Repair

While anchored to a foot restraint on the end of the Orbiter Boom Sensor System, astronaut Scott Parazynski assesses his repair work as the solar array is fully deployed during the STS 120 missions fourth spacewalk on Nov. 3, 2007 while Space Shuttle Discovery is docked with the International Space Station. During the 7 hour, 19 minute spacewalk, Parazynski cut a snagged wire and installed improvised stabilizers designed to strengthen the damaged solar arrays structure and stability in the vicinity of the damage.

While anchored to a foot restraint on the end of the Orbiter Boom Sensor System, astronaut Scott Parazynski assesses his repair work as the solar array is fully deployed during the STS-120 mission's fourth spacewalk on Nov. 3, 2007 while Space Shuttle Discovery is docked with the International Space Station. During the 7-hour, 19-minute spacewalk, Parazynski cut a snagged wire and installed improvised stabilizers designed to strengthen the damaged solar array's structure and stability in the vicinity of the damage.

Media Credit: NASA

January 13, 2020 • By Rafe Van Wagenen

This blog post is part of “The ISS Engineering Feat” series contributed by Rafe Van Wagenen, a 10th-grade student at the Taft School in Watertown, Connecticut. Van Wagenen is interested in space and engineering and is inspired by the ISS as an engineering marvel. He wants to help others understand more about the impressive engineering involved in building and operating the ISS.

SS016 E 009184 (3 Nov. 2007) While anchored to a foot restraint on the end of the Orbiter Boom Sensor System (OBSS), astronaut Scott Parazynski, STS 120 mission specialist, participates in the missions fourth session of extravehicular activity (EVA) while Space Shuttle Discovery is docked with the International Space Station. During the 7 hour, 19 minute spacewalk, Parazynski cut a snagged wire and installed homemade stabilizers designed to strengthen the damaged solar arrays structure and stability in the vicinity of the damage. Astronaut Doug Wheelock (out of frame), mission specialist, assisted from the truss by keeping an eye on the distance between Parazynski and the array. Once the repair was complete, flight controllers on the ground successfully completed the deployment of the array.

Media Credit: NASA

In 2007, while deploying the solar arrays on the International Space Station (ISS), the guide wire ripped the solar panels, threatening the station’s power. NASA astronaut Scott Parazynski, who had completed multiple spacewalks, was tasked with repairing the panels. This was a dangerous spacewalk because the panels were still running with live electricity, plus it was the farthest spacewalk from the station up to that point. The mission managers decided to try to repair the array rather than jettison the array or leave the tear and hope it did not get worse. Parazynski was attached to a robotic arm and had to try to repair the solar panels with a contraption that was built in space by the crew. He had to first remove the guide wire in order to stitch the solar panels together to prevent further damage. Even though Parazynski was attached to the robotic arm, he was still barely able to reach the damaged solar panels.

Although engineers tried to prepare for every possible outcome, deploying something in space proves to always be a challenge, especially with solar panels. This was the second major event in which an American astronaut had to repair a space station’s solar panels. Engineers have to find different and creative ways to solve problems in space, whether it is performing “surgery” to solar panels like Parazynski did on the ISS or using a pole to unjam the solar panels on the Skylab space station.

Learn more in additional posts in the “The ISS Engineering Feat” series on ISS design, power and cooling, and robotics.